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Office Buildings > 600 B. Street

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This 28 year old facility had one chiller with multiple safeties jumpered out so it could be started, one dying but not yet dead chiller, a manual/pneumatic control system and a cooling tower system that leaked so badly that a 3/4" hose was required to keep the basin full, in addition to the 2" makeup line when the chillers were operating.  The VAV system had 28 years of TI rework, and had never been re-balanced.

During the summer, the VAV fan systems ran at full speed on the VSD’s and full power demand, the chillers ran on their current limiters, and the cooling tower system was providing 89°F to 93°F condenser water back to the chillers, with leaving water off the condensers between 100°F and 104°F on humid days.

There was only adequate budget to replace one of the chillers, so the new chillers’ capacity was increased as high as possible while still using the main breaker and conduit/wire from the old chiller that was being replaced.  The chilled water and  condenser water pumps were converted to variable flow operation.  The cooling tower capacity was doubled compared to the previously installed original capacity, and the cooling towers were converted to variable speed fan operation. 

A new Siemens DDC system was installed to implement our proprietary control sequences.  As a part of the control system, a minimum of 4 DDC zones (one per building exposure) were added to each floor to give the engineer operational feedback, and assist in the automatic reset of the supply air static pressure and temperature setpoints.  Each new TI remodel is slated to replace the existing pneumatic zone controllers with new DDC zone controllers, and eventually, there will be no pneumatic zones left in the building.

These modifications reduced the energy consumption for the entire building by slightly over 30%, and the chiller plant system (chillers, pumps and cooling towers) has operated at an average of  0.503 kW per ton for the March 2000 through December 2000 measurement period.   The total HVAC system (chillers, pumps, towers, floor by floor air distribution systems) has been operating at 0.93 kW/ton over the same period. The HVAC system energy consumption has been cut by over 50% compared to the previous equipment and operational sequences of operation.  A total of over 500,000 data points were used in the evaluation of the equipment and system efficiencies.  

The project was originally calculated to have a five year simple payback period.  Since the electric utility rates in San Diego quintupled during much of the summer due to deregulation, the simple payback period has been cut to less than 1.5 years.

The savings we had projected over the course of a year are being obtained in 1.5 months during the summer.

These savings occurred over a very warm year, and with an increase in occupancy of 11%. (Graphs for this building)

 

5200 West Century | 600 B. Street | 701 B. Street
8383 Wilshire | Arden Norwalk